Model KL1 TURBO-TOC® Lube Oil Conditioner for Small Reservoirs

• Solid contamination and water removal in one very compact design (22"L x 12"W x 32"H)
• 1gpm continuous process rate for fast reservoir turn over and generous reserve for emergencies
• Suitable for reservoir capacities to 120 gallons
• Extremely compact design mounts directly on or adjacent to reservoir
• Removal of particulate smaller than bearing clearances with absolute rated filter elements
• 80% single pass water removal
• Low maintenance, operator not required
• Light weight, less than 65 pounds dry
• Very low operating cost
• Simple installation

Model KT100AH TURBO-TOC® Turbine Oil Conditioner

The flagship of the Kaydon Power Generation Product Line, this unit has become the turbine oil conditioning standard by which all others are judged. It combines particulate and water removal in one skid-mounted, completely automatic system with a 100gpm process rate. Thanks to the patented (patent # 4,892,667) water removal technique and high quality particulate filters, guarantees of 150ppm of total water and an ISO 16/13 particulate level are realistic. Each unit comes with a standard three year warranty and one free day of startup training.

Model KLM60H TURBO-TOC® System

The Model KLM60H TURBO-TOC® is a 60 gpm off-line pressure/coalescence turbine oil conditioning system that continuously draws oil from the turbine reservoir, cleans and dries the oil, and pumps the oil back to oil reservoir.

The TURBO-TOC® is a self-contained, skid mounted, micro-processor controlled, touch screen operated, pressure/coalescence turbine oil conditioning system for the removal of free and emulsified water and to a filtration rate of ß3 > 200 {ß5(c)=1000}(tested per ISO 16889).

Benefits of using the KLM60H TURBO-TOC System:

• Cleaner Turbine Oil
• Reduced Bearing Failures
• Fewer Forced Outages
• Easy to Operate

Models KL30H & KL10H TURBO-TOC® Turbine Oil Conditioners

These units are designed similarly to the KT100AH with the same superior performance, but with lower flow rates - 30gpm and 10gpm. The KL series are ideal for medium and small steam turbines, boiler feed pump turbines, and forced draft fan drives.

Model 832P - Kaydon/Bowser T.O.C.
Complete, self-contained, three stage turbine oil conditioner

• Flow rates to 55gpm
• Removes free water
• Particulate removal to 2.8 micron absolute
• Heavy duty circulating pump with internal relief valve and TEFC electric motor
• Corrosion protective coating-Heresite®
• Level gauges for each compartment
• Filter bag change gauge
• Complete set of filter elements (2.8 micron beta absolute) and filter bags
• Flanged inlet and outlet ports
• Drain valves for each compartment
• Filter bypass safety valve
• Polishing filter element change-out gauges
• Intake air filter
• Vapor extractor
• Counter balance water leg type water extractor
• Polishing filter - ASME code labeled and stamped per section VIII
• Used to filter turbine oil since 1939

All hydroelectric turbine/generator sets turn at a constant speed. The speed changes depending upon the type of hydroelectric turbine/generator. In order for the generator to produce a 60-cycle alternating current, the optimum speed for each type of hydroelectric turbine must be determined. A device called a governor, a mechanical-hydraulic device, keeps each unit operating at its optimum speed by operating flow-control gates in the waterpassage. Speed control is necessary for the turbine to operate properly, so condition of the oil used with governors is critical. The Kaydon Model KP10-2 Governor Lube Oil Filtration System is designed to keep governor lube oil clean and dry to ensure the proper operation of the governor controls and to eliminate potential failures due to contaminated oil.

Features

Benefits

The most effective systems to remove water from oil.
All 858 Dyna-Vacs use vacuum distillation to distill water out of oil. 858 Dyna-Vacs available in flow rates up to 600 gph. Obtain oil dryness levels of 70 ppm with 858 Dyna-Vacs.

• Removes Solids - Dyna-Glass II Filter Elements to 3 micron Beta200
• Removes Water - All water... Free, Emulsified and Dissolved to less than 70ppm
• Removes Gases

Dyna-Vac’s can be used safely to remove water, gases and particulate matter from:

• Lubricating Oils
• Hydraulic Oils
• Mineral or Synthetic Oils

Smart-Vac 858-1200
The most effective systems to remove water from oil.
All 858 Smart-Vacs use vacuum distillation to distill water out of oil. 858 Smart-Vacs available in flow rates up to 1,200 gph. Obtain oil dryness levels of 70 ppm with 858 Smart-Vacs.

Removes Solids
Dyna-Glass II Filter Elements to 3 micron Beta200

• Removes Water - All water... Free, Emulsified and Dissolved to less than 70ppm
• Removes Gases

Smart-Vac’s safely to remove water, gases and particulate matter from:

• Lubricating Oils
• Hydraulic Oils
• Mineral or Synthetic Oils

BFP turbines typically have water ingression problems with the turbine lube oil. The KL Series(depending on lube oil size reservoir) is capable of handling large water ingression problems found with BFP turbines. The smaller KL Series can be sized to your specific lube BFP turbine oil reservoir.

Sizing Info
Reservoirs to 240 gallons - KL1
241 to 600 gallons - KL5
601 to 1,200 gallons - KL10H
1,201 to 3,600 gallons - KL30H

Vacuum Distillation & Ion Charge Bonding Technology Purifies & Removes Contamination from all Phosphate Ester Fluids Used with Electrohydraulic Control Systems in Power Plants

Kaydon's FilterDyne Vacuum Distillation and Ion Charge Bonding Technology controls acid number (AN), entrained gas buildup, fluid resistivity, water, and particulate in phosphate ester fluids used in electrohydraulic control systems (EHC systems). Elevated acid levels of greater than .1mg KOH are considered to be excessive for phosphate ester fluid and can lead to short fluid life. AN is the most important parameter to use when evaluating the condition of phosphate ester oil. High AN drastically decreases the fluid resistivity value and this can contribute to electro-kinetic wear of servo valves. In addition, chlorine content in excess of 20ppm, caused by chlorinated solvents, add to the electro-kinetic problem. The fluid resistivity value should be kept at a minimum of 5 x 109 ohm-cm @ 20¾C. Fuller's Earth, activated alumina, and Selexsorb® are conventional methods used in the past to control and neutralize acid number, and for maintaining a high fluid resistivity. These methods are effective in reducing your acid number and maintaining a high fluid resistivity, but each one produces its own negative effects. Fuller's Earth, over time, tends to leach out free metals such as calcium, magnesium, and iron. These free metals become dissolved by the acids in the phosphate ester fluid and can create even higher acid levels. Activated Alumina contains oxidized aluminum sodium. This produces harmful salts that can degrade the fluid and create deposits on metal surfaces. Selexsorb® GT is a patented filter media specifically designed to filter phosphate ester Fyrquel® fluids. The disadvantage of Selexsorb® GT is that it cannot be used with old phosphate ester fluid. This causes a "jelling" of the Selexsorb® GT resulting in clogged filters and the requirement to add new oil.

A Breakthrough - Ion Charge Bonding Technology! Resin beads bond to harmful acid ions to effectively remove them from all phosphate ester fluids. Water content in phosphate ester fluids must be kept to 300ppm or less, to avoid the effect of hydrolysis. The FilterDyne Vacuum Distillation System is capable of maintaining the oil below 300ppm. In addition, solid contamination, especially catalytic metal particles like copper, iron and lead increase the rate at which oxidation occurs. A 3-micron filter element, with a filtration rating of ß3=200, keeps the contamination level controlled. Kaydon's FilterDyne Vacuum Distillation System employs this level of filtration.

The advantages of ion charge bonding are that it has longer life than conventional methods of Fuller's Earth, activated alumina, and Selexsorb®. Ion charge bonding does not release unwanted minerals into the system, and does not remove any additive properties in the phosphate ester fluid. It has the highest adsorption capacity of any adsorptive filter and it can remove dissolved metals that were introduced by other adsorbent media. The ion charge bonding filter allows for more contact time with the phosphate ester fluid, compared to conventional media, which reduces the contact time with the oil.

• Flow Rate: 5gpm & 10gpm
• Accepts 6" x 18" element (KP11-5)
• Accepts 6" x 36" element (KP12-10)
• Design Pressure: 100psi
• Manual Air Valve
• P Gauge Element Indicator
• Hose Connections: 3/4" NPT
• 115V/230V Power Required